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What We Use: X-Ray Component Counting System, the Cornerstone of Smart SMT Warehouse Management

What We Use: X-Ray Component Counting System, the Cornerstone of Smart SMT Warehouse Management

Nov 06, 2025

Tired of manual component counting errors slowing down your production? Meet the future of inventory management.



At Midea Electronics, we've integrated the Shansi X-Ray Component Counting System – a game-changing solution that's redefining efficiency in SMT manufacturing.

⚡ 9 Seconds vs 80 Seconds: The Numbers Speak
Traditional counting: 80 seconds per reel
Our X-Ray system: 9-12 seconds for FOUR reels

Performance Comparison:
• Workforce: 5 people → 1 person
• Counting speed: 80 sec/reel → 9-12 sec/4 reels
• Accuracy: Human error → 99.99%
• Data flow: Manual entry → Automatic ERP/MES integration

 

 

🔬 Why This Isn't Just Another Counting Machine
Precision Meets Speed:

Handles components down to 01005 size with 99.99% accuracy

Processes 7-inch reels in under 10 seconds

Counts loose components, mixed materials, and moisture-sensitive packaging

Smart Automation Features:
✅ Automatic barcode recognition (1D/2D codes)
✅ Smart label printing & application
✅ AGV-compatible auto-loading system
✅ Seamless ERP/MES integration

Universal Compatibility:

7-17 inch reels

JEDEC trays

Moisture-sensitive IC packaging

All resistor/capacitor and IC components

🛡️ Safety Engineered for Continuous Operation
Fully enclosed protective housing

Radiation levels <1 μSv/Hour (well below international standards)

Emergency stop with safety light curtains

Operator-friendly interface

🏭 Where It Transforms Operations:
• SMT production lines – minimizing downtime
• Warehouse management – automated incoming/outgoing inventory
• Quality assurance – precise component verification
• High-reliability sectors: automotive, aerospace, medical electronics


 

💡 The Bottom Line for Our Clients:
Manual counting isn't just slow – it's expensive. Our X-Ray system doesn't just count components; it counts the ways we help you save:

Reduce labor costs by up to 80%

Eliminate counting errors and production stoppages

Achieve full traceability with real-time data sync

Maintain 24/7 operational readiness

Ready to leave manual counting behind?
DM us to learn how our X-Ray counting system can transform your inventory management and boost your bottom line.

👉 Follow Midea Electronics for more smart manufacturing innovations.

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